MTU C23R Istruzioni per gli Interventi Scaricare il pdf (Pagina 82)

1. Compile endoscopy report using the table.

2. Use technical terms for description of the liner surface (→ Page 83).

3. Depending on findings:

• Do not take any action or

• carry out a further endoscopic examination as part of maintenance work or

• contact Service; cylinder liner must be replaced.

Final steps

1. Install injector (→ Page 98).

2. Install cylinder head cover (→ Page 95).

82 | Task Description | M015695/03E 2013-03

TIM-ID: 0000003304 - 004

1 2 ... 77 78 79 80 81 82 83 84 85 86 87 ... 162 163

Operating Instructions 1
Table of Contents 3
1 Safety 5
1.3 Transport 7
TIM-ID: 0000035999 - 002 9
TIM-ID: 0000040647 - 002 10
Operation 12
Welding work 14
Working with batteries 14
Working with laser equipment 15
Fire prevention 16
Used oil 16
Safety notices 18
2 General Information 19
2.2 Engine layout 20
TIM-ID: 0000012925 - 002 21
3 Technical Data 25
CONSUMPTION 26
COMBUSTION AIR / EXHAUST GAS 27
COOLANT SYSTEM (HT circuit) 27
COOLANT SYSTEM (LT circuit) 27
LUBE OIL SYSTEM 28
FUEL SYSTEM 29
GENERAL OPERATING DATA 29
CAPACITIES 30
ACOUSTICS 30
TIM-ID: 0000002875 - 002 31
TIM-ID: 0000002924 - 002 38
REFERENCE CONDITIONS 43
3.5 Firing order 47
3.6 Main engine dimensions 48
4 Operation 49
Preparation 51
Starting the engine 51
Stopping the engine 52
4.6 Plant cleaning 54
5 Maintenance 55
6 Troubleshooting 56
TIM-ID: 0000002541 - 002 57
TIM-ID: 0000033662 - 001 59
7 Task Description 78
TIM-ID: 0000002521 - 005 79
TIM-ID: 0000000918 - 004 80
TIM-ID: 0000003285 - 003 83
7.3 Crankcase Breather 85
Checking diaphragm 86
7.4 Running Gear 87
Installing grounding device 88
Replace carbon brush 89
Diagram for 8V engines (two 92
Diagram for 12V engines (two 92
Diagram for 16V engines (two 93
Diagram for 20V engines (two 93
Adjusting valve clearance 94
Removing cylinder head cover 95
7.6 Injection Pump / HP Pump 96
7.7.1 Injector – Replacement 97
Removing injector 98
TIM-ID: 0000000925 - 008 101
7.8 Fuel System 103
7.9 Fuel Filter 104
7.9.2 Draining fuel prefilter 105
Final steps 106
Preconditions 106
Preparatory steps 106
Fuel prefilter – Draining 106
7.10 Charge-Air Cooling 107
7.11 Air Intake 108
7.12 Starting Equipment 109
7.13.3 Engine oil – Change 112
Filling with new engine oil 113
7.14 Oil Filtration / Cooling 115
TIM-ID: 0000029294 - 007 116
Removing strainer 118
Checking strainer 119
Cleaning strainer 119
Installing strainer 119
TIM-ID: 0000000934 - 010 121
Engine coolant – Change 123
Draining engine coolant 124
Concluding operations 125
Filling with coolant using a 127
TIM-ID: 0000006798 - 005 129
7.16 Low-Temperature Circuit 132
Charge-air coolant – Change 133
Draining charge-air coolant 134
TIM-ID: 0000007012 - 006 136
Charge-air coolant pump – 138
Checking pressure relief port 138
7.17 Belt Drive 139
Removing alternator 140
Tensioning drive belt 141
Adjusting belt tension 143
4. Install protective cover 145
7.19 Fan Drive 146
Adjusting drive belt tension 147
Replacing drive belt 148
7.20.1 Engine wiring – Check 149
8 Appendix A 152
TIM-ID: 0000009959 - 008 153
9 Appendix B 155
DCL-ID: 0000013811 - 005 156
9.2 Index 162

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MTU C23R Istruzioni per gli Interventi Pagina 82

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